The first and foremost thing to consider is the
design of your electronics. This lesson will deal with products
and ideas to make your design and construction a lot more
simple.
Solderless Breadboards
Solderless breadboards are used to experiment
with your circuitry. They are not used for permanent circuits.
Doing this before making a permanent circuit will allow you to
change your design or improve its performance by just removing
or adding a component.
Printed Circuit Boards
You can buy premade circuit boards, or you can
make your own. Either way, once you have worked your design out
on a breadboard, you can permanently build your circuit on a
PCB.
Wire Gauge
Wire comes in different sizes. 30 AWG gauge wire
is small and its maximum current capacity is 2 amps, while 12
AWG gauge wire is large and its MCC is 36 amps. The smaller the
wire, the less current it will allow before overheating and
burning up.
Eliminating Static Electricity
It has been said that your body walking across a
carpet can develop a 10,000 to 50,000-volt charge. What would
that do to a 5-volt component? COMPLETELY DESTROY IT! When
working on your electronics, use an antistatic mat and wear low
static clothes such as cotton. Store parts in antistatic pouches
or tubes. Sometimes connecting an antistatic wrist strap to your
wrist and the component works to eliminate static. Also, make
sure your soldering iron is grounded.
Good Design Principles
-
Even though a device may be unplugged, there
is still a small amount of current flowing in the device. A
pull-up resistor between the input and the +V (positive
voltage) supply or a pull-down resistor (10k for either)
between the input and ground will prevent this from
happening.
-
Unless instructed not to, tie unused inputs
to ground to keep the circuit from going into oscillation.
-
Bypass capacitors at the +V and ground
terminals of every integrated circuit will reduce noise. For
this, a 10 �F capacitor will do.
-
Keeping lead lengths short by snipping them
close to the solder joint will keep noise down and prevent
the lead from acting like an antenna.
-
Make sure your +V and ground wires never
form a loopor noise and erratic behavior will occur.
Soldering Tips and Techniques
The best tip that can be given is to get
yourself a good soldering "station", not just the iron. You may
save yourself money by getting the whole kit. In the kit, like
the ones you may find at
Weller,
Sears (under Tools > Electrical
Shop > Soldering Tools & Accessories), or online at
All-Spec,
you'll find a soldering iron, an adjustable temperature base
with a side tray for a sponge, the sponge, and a holder to keep
your iron from burning anything. You can find these as low a $50
if you look, less at rummage sales. You need to use 0.050 inch
rosin core solder only. Needle-nose pliers,
wire strippers, wire cutters, and a heat sink are good tools to
have. Isopropyl alcohol is a necessity to clean your components
as well as your solder and iron. In case of a bad solder job or
you are harvesting and you want to desolder the joints, a solder
vacuum comes in handy.
As for how to solder, you may hear different
ways of doing it, but the most important part is making a solid
joint with just enough solder. To do this, you want to heat the
joint with the iron and apply the solder. In some cases, you may
not be able to hold the iron on the joint to heat it while you
apply the solder. In this case, heat the joint for a second,
lift, touch the solder to the joint, then the iron to the
solder. In either case, use a multitester or ohm meter to make
sure you made a good connection. Also, give the joint a slight
tug. If it stays in tact, you've completed a solid joint. Make
sure you are soldering in a well-ventilated area. Also, always
wear eye protection and keep a fire extinguisher handy, just in
case.
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